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Environmentally friendly adhesive raw materials for the automotive industry


Reliability and durability are the major requirements for any adhesive being used in the automotive or transportation industry.

Bayer Material Science offers a wide range of adhesive raw materials that meet these requirements easily and on top of that they are environmentally friendly and do not interfere with the aestetics of the vehicle. These products are mostly waterbased polyurethane or polychloroprene dispersions and silane-terminated polymers.












Waterbased adhesive raw materials based on polyurethanes and polychloroprenes

Polyurethane dispersions of the Dispercoll® U range are generally used for thermo-activatable adhesive applications like for the lamination of interior automotive parts, while polychloroprene dispersions of the Dispercoll® C range are mostly used for contact adhesives, e.g. for applications like foam bonding.

Some product examples on dispersions:

Type
Solids in %
pH
Viscosity mPas at 23°C
Characteristics
Dispercoll® U 53
Polyurethane dispersion
40
7.5
50-600
For thermo-activatable adhesives, e.g. for the lamination of interior parts, ect.
Dispercoll® U 56
Polyurethane dispersion
50
7.5
50-900
For thermo-activatable adhesives, e.g. for the lamination of interior parts, lower heat activation temperature
Dispercoll® C 84
Polychloroprene dispersion
55
13.0
100
For contact adhesives, e.g. for foam bonding, ect.

A suitable isocyanate crosslinker:

Type
Solids in %
% NCO
Viscosity
mPast at 23°C
Characteristics
Desmodur® DN
Polyisocyanate
100
21.8
1250
Isocyanate crosslinker for Dispercoll® U grades

For this application latent-reactive adhesive systems are a good option as well. They are formulated as one-component systems while showing the typical properties of two-component systems.

Have a look at this presentation: "Latent-reaktive Polyurethandispersionsklebstoffe Vorbeschichtung von Dekorfolien" (German)

This video shows the processing of a precoated TPO-film coated with a latent-reactive adhesive in an IMG-tool. (1,14 min., 8 MB)



Solvent-free structural adhesives based on Baycoll® und Desmodur®

These raw materials are generally used for reactive adhesives like the ones used for direct glazing applications and for the bonding of seating units or roof linings. Also, the bonding of SCM-parts and coated PP-applications are major applications for this type of adhesive to just name a few.

Some examples of raw materials for reactive adhesives in automotive applications:

Type
Viscosity
mPas at 23°C
% NCO or OH content
Characteristics
Desmodur® VK 10L
MDI-based polyisocyanate
90
31.5 NCO
In combination with Baycoll® for two-componend adhesives and one-component moisture curing adhesives; for wood, metal, plastics
Desmodur® VKS 20
MDI-based polyisocyanate
200
31.5 NCO
In combination with Baycoll® for two-component adhesives and one-component moisture curing adhesives; for wood, metal, plastics
Desmodur®
XP 2404
MDI-based polyisocyanate
200
31.5 NCO
In combination with Baycoll® for two-component adhesives and one-component moisture curing adhesives; for wood, metal, plastics

These products represent only a small part of the entire range of suitable raw materials for reactive adhesives.



The best of both worlds: polyurethanes and silicones - Silane-terminated prepolymers - Desmoseal® S

Silane-terminated prepolymers are polyurethane-prepolymers terminated with silanegroups for sealant-type adhesives. They combine the advantages of polyurethanes - good cohesion- with those of silicones - good adhesion. The major features are:
    • Polyurethane backbone with three reactive end-groups
    • Low consumption of catalyst (amine catalyst possible)
    • Excellent elasticity
    • Good adhesion on a large range of substrates (without primer)
    • Bubble-free (CO2-free) curing even in a high humidity environment
    • Overcoatability
    • Low susceptability to mold

STP are formulated as soft-elastic systems, that can be used to seal joints in sandwich elements or for applications like the sealing and bonding of truck or mobile home structures, where sandwich elements are furnished with profiles fulfilling sealing properties at the same time to just name a few examples.

To get more information on STP have a look at this presentation: "Silane terminated prepolymers"

More on silane-terminated prepolymers in the technology section.

Some products for these applications:

Type
Viscosity
mPas 23°C
Characteristics
Desmoseal® S
XP 2458
Silane terminated polyurethane prepolymer
30000 - 40000
For solventfree, moisture curing one-component systems; high modulus, particularly suitable for elastic adhesive applications
Desmoseal® S
XP 2636
Silane terminated polyurethane prepolymer
32000 - 42000
For solventfree, moisture curing one-component systems; high elongation at break, particularly suitable for sealant applications
Desmoseal® S
XP 2749
Silane terminated polyurethane prepolymer
appr. 4500
For solventfree, moisture curing one-component systems; high modulus, particularly suitable for elastic adhesive applications

For more details have a look at our brochure or contact our experts with your questions.

Produktbroschüre - Isocyanate und Prepolymere
Polyisocyanates and Prepolymers: Products and Applications



Show details for Solventbased adhesive raw materials based on Desmocoll® and Desmodur®Solventbased adhesive raw materials based on Desmocoll® and Desmodur®


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