Nomenclature Bayhydrol®

K 2010
Customer

Polyurethane base coats – Excellent protection for many substrates


During any multi-layer coatings application the first coating to be applied is a base coat which protects the substrate from any humidity or any oxidizing substances and ultimately from corrosion. Polyurethane base coats can be used on many different substrates even though they are mainly used for the coating of metal substrates, such as untreated, phosphatized or galvanized steel panels and aluminum or chromated aluminum.

For these base coats mainly polyester based two-component polyurethane systems are used. They produce good adhesion and provide good corrosion protection.In case a higher chemical resistance and weather resistance are required, the hydroxyl content should be higher.

Moreover it is important to use fast curing systems in order to obtain an efficient coating process. One-component or two-component formulations for low-temperature curing or stoving coatings are the systems of choice.

Depending on required processing needs and property profile waterborne binders and conventional binders, both in one- or two-component formulations can be used.

Selection of products for industrial primers
This is just a small selection of the large product range for primers in plastic applications. Since there are almost limitless industrial applications possible and many different substrates used and because of varying processing characteristics it is essential to discuss the selection of products for each individual application. Get into touch with your regional representative to discuss your individual requirements.

Show details for One-component polyurethane raw materials for waterborne primers:One-component polyurethane raw materials for waterborne primers:
Hide details for Two-component polyurethane raw materials for waterborne primers:Two-component polyurethane raw materials for waterborne primers:
Primers based on waterborne two-component polyurethane technology are characterized by a virtually unlimited flexibility in the choice of binder components and formulations and, as a result, in the quality of corrosion protection properties (up to corrosion protection class C4 medium in accordance with DIN EN ISO 12944). Consequently, these primers stand out in terms of impact strength, achieving above-average performance in stone impact tests and being successfully deployable on non-torsionally-rigid steel substrates.
In terms of productivity too primers based on waterborne two-component polyurethane technology can score, especially as a result of their drying and through-hardening properties, which can be specifically influenced. Rapidly drying ready-for-finishing primers can be easily formulated.
A selection of possible binder combinations for primers is listed in the tables below.

Dispersions:
Type
Solids
in %
% OH
on solids
Viscosity
mPas at 23°C
Characteristics
Bayhydrol®
A 145
Polyacrylate dispersion
45
3.3
950
Good pigment wetting, high shearing resistance, for high-gloss top coats with good adhesion and resistance against solvents and hydrolisis
Bayhydrol®
A 2227/1
Polyester-
Pollyarcylaet
dispersion
42
3.8
1500
For aqueous primers and topcoats with outstanding resistance properties
Bayhydrol®
A XP 2695
Polyacrylate dispersion
41
5.0
2500
For waterborne primer and top coats, very high resistance

Polyisocyanate crosslinkers for waterbased dispersions:
Type
Solids
in %
% NCO
on solids
Viscosity
mPas at 23°C
Characteristics
Bayhydur®
3100
HDI polyisocyanate
100
17.4
2800
Hardener component, also as additive for high-quality waterborne coatings
Bayhydur®
304
HDI polyisocyanate
100
18.2
4000
Hardener component, also as additive for high-quality waterborne coatings
Desmodur®
N 3900
HDI polyisocyanate
100
23.5
730
Hardener component, also as additive for high-quality waterborne coatings

starting formulation

RR 4433Waterborne two-component polyurethane primer
(Bayhydrol® A 145 / N 3900)

Have a look at this in-depth information

Presentation: "Bayhydrol A XP 2695 New OH functional polyacrylic dispersion"

Show details for Two-component polyurethane raw materials for solventbased primers:Two-component polyurethane raw materials for solventbased primers:

A selection of starting formulations

RR 6051/1Waterborne stoving base coat, suitable for spraying
(Bayhydrol® E 155)

RR 6060Waterborne stoving dip primer (Bayhydrol® E 356)

RR 6150/1Waterborne one-component corrosion protection primer
(Bayhydrol® 130)

RR 6156Waterborne one-component corrosion protection primer
(Bayhydrol® UH XP 2592)

RR 4469Two-component polyurethane primer filler
(Desmodur® N 75/ Desmophen® 680)

RR 4433Waterborne two-component polyurethane primer
(Bayhydrol® A 145 / Bayhydur® N 3900)


Have a look at this in-depth information

Article published in PCE Magazine, Edition Oct-Dec. 2009: "State-of-the-art of corrosion protection with waterborne polyurethane coatings"

Brochure: “Bayhydrol® B 130/ B XP 2624 – a waterborne binder for industrial coatings"

Brochure: "Bayhydrol® UH XP 2592 - Waterborne Polyurethane modified Alkyd Dispersion for the Formulation of Topcoats,

Presentation: "Bayhytherm®, Bayhydur® BL, Bayhydrol® Dispersions for one-component stoving applications"


Get information on commercial vehicle coatings also.






"Download entire brochure on dispersions"