Technologien

Polyaspartics for high-quality very high solid systems


Polyaspartic acids (Polyaspartics) are coating raw material for very low VOC formulations. In addition, they make the coatings process very efficient and exhibit the typical property profile of a polyurethane coating system.

A polyaspartics is an aliphatic polyurea (reaction product of an aliphatic polyisocyanate with a polyaspartic ester), however, coatings based on polyaspartics are very different in both application and coating performance properties from conventional polyureas.

Polyaspartic acids are cured with aliphatic poly-isocyanates (some examples are in the table below). The potlife and reactivity of the formulation can exactly be finetuned by selecting the appropriate
Desmophen® NH component.


Cost efficiency with polyaspartics
Polyaspartics represent a class of binders that combine low VOC properties with high productivity, while at the same time maintaining the quality requirements users expect from polyurethane coatings. Polyaspartic binders can help lower costs in different ways:
      • Reduced drying times
        Coating systems based on polyaspartic acids are dry in just 1 1/2 to 4 hours. So the total time for the coatings process can be reduced significantly
      • Greater film thickness
        Due to the increased film thickness, the number of coating layers in the entire coating build-up can often be reduced.
Polyaspartic coatings – environmentally friendly and robust
Reducing solvent emissions to a minimum has been an ongoing objective in the development of environmentally friendly coating systems. The low viscosity properties of polyaspartic binders - some down to below 100 mPas - make it possible to formulate "very high solid" coatings. Despite their high solids content, these can still be applied easily with the equipment regularly used in corrosion protection and industrial coating areas.

Ensure high quality
In addition to the a.m. properties a polyaspartic coating show the same high quality people have come to expect from polyurethane coatings. The corrosion protection properties are essential for the durability and ultimately for the lifespan of expensive steel structures. The typical requirements (e.g. flexibility, mechanical and chemical resistance) are met by polyaspartics on numerous substrates.

Polyaspartics are not blocked, they are odorless, have a low color value and are compatible with most other resins. Due to their aliphatic character the coatings exhibit good weatherability and excellent corrosion protection.
    Product examples for Polyaspartics

    Polyaspartic acids are cured with aliphatic poly-isocyanates. The potlife and reactivity of the formulation can be fine-tuned exactly by selecting the appropriate Desmophen® NH component.

    Solids
    in %
    Equivalent weight
    Viscosity
    mPas at 25°C
    Reactivity
    Desmophen® NH 1520
    100
    290
    ~ 1500
    +
    Desmophen® NH 1420
    100
    279
    ~ 1500
    ++
    Desmophen® NH 1220
    100
    230
    < 100
    ++++
    Desmophen® NH 1521
    90 % in BA
    326
    ~ 150
    +

    Some suitable poly-isocyanate crosslinkers (examples)

    Solids in %
    Viscosity mPas
    at 23°C
    NCO-Content [%]
    Functionality
    Desmodur® N 3900
    100
    700
    23,7
    > 3
    Desmodur® N 3600
    100
    1200
    23
    > 3
    Desmodur® N 3390 BA
    90 in Butylacetate
    500
    19,6
    > 3
    Desmodur® N 75 BA
    75 in Butylacetate
    170
    16,5
    > 3
      Show details for About the chemistry of polyaspartics (polyaspartic acids)About the chemistry of polyaspartics (polyaspartic acids)

    Some trial formulations

    RR 52362K polyaspartic topcoat for heavy corrosion protection (Desmophen® NH 1420 / Desmodur® N 3600)

    RR 6061Direct-to-metal polyaspartic coatings (Desmophen® NH 1420 / Desmodur® N 3600)



    Additional information on polyaspartics:

    Polyaspartics - Change the Coatings Game

    Presentation: "Polyaspartics for protective coatings"

    Presentation: "Low to Zero VOC aliphatic Polyaspartic - Polyureas"

    Article: Polyaspartics for Corrosion Protection Applications

    Article Polyaspartics - Innovative binders for cost-effective coating design" by SCI Magazine, Issue 2009/3.

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