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Adhesive raw materials based on polyurethanes and polychloroprens allows a long furniture life



In applications like the lamination of furniture surfaces with films and the bonding of foam parts for upholstery furniture the adhesives to be used need to fullfill demanding requirements. Durability, mechanical resistance, but also environmental safety and aesthetics are indispensible properties for the adhesive. Bayer MaterialScience offers a large portfolio of water-based and solvent-free - and therefore environmentally friendly - raw materials based on polyurethanes and polychloroprens. These products can be formulated as one- or two-component adhesives.

Some application examples:
    • Lamination of fiberboard with decorative film for furniture fronts and surfaces in 3D-press application
    • Foam bonding of upholstery furniture and matresses
    • Parquet adhesives

Adhesives for 3D-lamination of furniture with Dispercoll® U and Desmodur® D

Adhesives based on polyurethane dispersions are processed by high temperature activation. This process can be applied for the lamination of decorative films on fiberboard fronts, to name just one example. During the so-called 3D-lamination process the adhesive is applied to the fiberboard and after drying a pre-heated decorative film is pressed under vaccuum to the board. A typical application is the bonding of kitchen cabinet doors. More on thermo-activated adhesive raw materials here.

Another processing option for the 3D-lamination process are latent reactive dispersions. These are adhesives that are processed as a one-component system, yet they show the properties of a typical two-component system. Latent-reactive adhesive dispersions consist of a polyurethane dispersion of the Dispercoll® U range combined with a superficially de-activated solid isocyanate like Dispercoll® BL XP 2514. Through the application of heat the isocyanate of the dried adhesive film is activated and crosslinking of the polymer takes place.

Some product examples for this application:

Type
Solids in %
pH
Viscosity
mPas at 23°C
Characteristics
Dispercoll® U 53
Polyurethane
dispersion
40
7.5
50-600
For bond line temperatures of
appr. 70°C
Dispercoll® U 56
Polyurethane
dispersion
50
7.5
40-600
For bond line temperatures of
appr. 60°C
Dispercoll® U XP 2578
Polyurethane
dispersion
40
7.5
< 1000
For latent-reactive systems, in combination with Dispercoll® BL XP 2514 for reduced TDI-release

Some suitable isocyanate crosslinkers

Type
Solids in %
% NCO
on solids
Viscosity
mPas at 23°C
Characteristics
Desmodur® DN
Isocyanate crosslinker
100
21.8
1250
hydrophilic polyisocyanate crosslinker; for improved resistance
Dispercoll® BL XP 2514
Isocyanate crosslinker
40
8.0
1000
Isocyanate-crosslinker specifically for one-component latent-reactive systems


Waterbased adhesives Dispercoll® C

Dispercoll® C grades are waterbased polychloroprene dispersions which are formulated into sprayable adhesives. An aluminum salt spray solution is added to the spray mist during the application, which results in the coagulation of the adhesive film. The finished bonds show a good initial strength, fast crosslinking and a very good heat resistance. Typical applications are the bonding of foams for matresses and furniture upholstery.

Some product examples for this application:

Type
Solids in %
pH
Viscosity
mPas 23°C
Characteristics
Dispercoll® C 74
Polychloroprene dispersion
58
13.0
100
For contact adhesives with medium cristallisation
Dispercoll® C 84
Polychloroprene dispersion
55
13.0
100
For fast drying contact adhesives with high cristallisation

Type
Solids in %
% NCO
on solids
Viscosity
mPas at 23°C
Characteristics
Desmodur® DA-L
Isocyanate
crosslinker
100
20.0
3000
hydrophilic polyisocyanate crosslinker; for improving resistances



Polyurethane hotmelts with Desmomelt® : Please look for here for detailed information on Desmomelt®



Reactive polyurethane hotmelts with Baycoll®, Desmophen® and Desmodur®

Polyisocanates with suitable polyols are the raw materials for reactive polyurethane hotmelts for applications like general assembly processes or profiles and laminates for the furniture industry and similar uses. The finished adhesives are processed as a one-component system. They allow a high production efficiency and show an outstanding property profile. More on this here.

Some product examples:

Type
Solids in %
% OH or NCO
on solids
Viscosity
mPas
Characteristics
Baycoll® AD 5027
Linear
polyester polyol
100
0.85 (OH)
2800 (75°C)
high cristallisation, high green strength
Desmodur® 44 M Liquid
Monomeric MDI polyisocyanate
100
33.6 (NCO)
4.1 (40°C)
in combination with Baycoll® for adhesives formulation



Raw materials for parquet adhesives : More on parquet adhesives here.




Ply-wood adhesives for engineered wood structures with Desmodur® E prepolymers

One-component adhesives based on Desmodur® E prepolymers are particularly suitable for the production of engineered wood structures. These plied wood layers (several layers of massive wood) play an important role in structural supports and wood frames, as they can carry an 80% higher load compared to the same structure made of massive wood. In addition to their technical and engineering advantages the are free of formaldehydes, too.

A selection of suitable products for this application:

Type
Solids in
%
%-NCO
on solids
Viscosity
mPas at 23°C
Characteristics
Desmodur®
E 21
MDI prepolymer
100
16,0 (NCO)
5400 (25°C)
Adhesives raw material for engineered wood structures
Desmodur®
E 23
MDI prepolymer
100
15,4 (NCO)
1800
Adhesives raw material for engineered wood structures


Have a look at this general information on adhesive raw materials for wood/furniture applications:

Presentation:
"Thermisch aktivierbare Klebstoff-Vorbeschichtungen auf Basis latent reaktiver Polyurethan-Dispersionen”
(German)

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